Rack Shelf Roll Forming Machine

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Rack Shelf Roll Forming Machine

1. Suitable Plate Material: thickness 0.8-2.0mm, Galvanized steel

 2. Working Speed: 15 meters / min

 3. Forming Steps: 17 Stations

 4. Material of Roller: 45# Steel, Plated Chrome

 5. Material of Shaft: 45# Advanced Steel (Diameter: 65mm)

 6. Driven: Chain Driven

 7. Main Power: 7.5KW

 8. Cutting: Hydraulic Cutting

 9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

 10. Hydraulic Station Power: 5KW

 11. The whole machine is controlled by industry computer-PLC.

   PLC--Panasonic, Japan

   Touch Screen--Panasonic Japan

PU Sandwich Panel Production Line

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Corrguated Curving Machine

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Curving Machine
Model:CUR-01
一、Main Parameter:
1. Dimension（㎜）：2800×1800×1630
2. Model: Max C-03
3. Forming angle：1～5M/min
4. Thickness：0.35 mm-0.8 mm
5. Forming minimum Radii: 400 mm(Radii for Forming semi-circle: 550 mm
6. Hydraulic: 11 KW
7. Pump model：63SCY-Y160L-4
8. Transmission reducer model：WWJZ5025DZ
9. Stepper motor：A41K-G599(with driver 0.75 KW)
10. Cutting mode material：40Cr, quenched, nitrogenization
11.  Control：PLC

二、Working Process

Feeding device-------Drive device------- Forming-------Hydraulic cutting

Discontinuous PU Sandwich Panel Line

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Technical parameters of equipments

1. Main technical parameters for the seperate machines in SP-Z-LOCK line
       overall power equipment：32-100 kw
       size of the line：overall length of the line is 45000mm，overall width of the line is 4500mm(max)，overall height of the line is 2200mm
         overall weight of the line：22～50t

2 Double layer roll forming machine RF-1250 
type of forming：Two layer forming
stands of forming：14 stands bottom layer
                 12 stands top layer
roller diameter：¢72mm、¢80mm
material of roller：45 steel heat treatment
thickness of chromic plating of roller surface：0.05～0.06mm
speed of forming：0～6.0m/min  synchronies with panel machine
type of synchronies：Electrical synchronies
driven power：   3.0 kW
installation instruction：Two parts
size of forming machine：11000×2200×2200mm
weight of forming machine：～12 t


3)  2 in &2 out press machine

A. Equipment used
1. One “2+2” multi-layer laminator for “6×1.2m” panels
2. One set of PU foaming machine and installation for pre-storing materials
B. Operating principle
The multi-layered laminator is consisted of the press and the rail stands.Two worktables are to move into the press and the other two stay on rail stands. Initially, put the top and the bottom facing sheets inside of mould frames and then do the necessary sealing work. After that, feed the worktables into the press. When worktables inside the press moves out orderly, the other two feed in at the same time. Upon the finish of feeding, the press will close and slant at a angle, waiting for the injection PU raw materials from the PU mixing head into different panels. Meanwhile materials start foaming and curing. At this time, mould frames on worktables moved out can be opened and the finished products can be unloaded to get ready for next production cycle.
C. Contituents of equipment
a. One “2+2” multi-layer laminator for “6×1.2m” panels
The laminator is used to make sandwich panels with the max. lenth of 6m, max. width of 1.2m and the thickness from 50～150mm.
1. Main technical parameters
Thickness of a panel             50~150mm
Max bearing force               0.2Mpa/cm²
Moving speed of worktable        20m/min
Pressing speed                  10~30mm/s
Working temperature of worktable   0~50℃
Angle that press can slant          0~8°
2. Constituents of equipment
It is consisted of the main machine, hydraulic driving system, worktables, worktable supporters, worktable-heating system, bridge crane for mixing head, antiskid platform and electrical control system.
2.1 Main machine
To be made up of the frame, chassis, slanting mechanism, rails and adjustable beam.
2.2 Hydraulic driving system
The system includes the hydraulic station, 10 oil cylinders (8 for vertical movement and 2 for slanting use), three sets of oil pumps (one for vertical movement, another for slanting use and the other for sustaining pressure) as well as suitable hi-pressure oil hoses and valves.
Power: 11kw
2.3 Worktable
Size: 6.4m×1.4m×60mm (Length×Width×Thickness)
Worktables are made of extruded aluminum alloy.
Five worktables (one is fixed), auto-feeding mechanism and mould locators are provided.
Power: 0.55kw×8
2.4 Worktable supporters
Including the supporters and rails. (To be put on the left and right sides of the main machine)
2.5 Worktable heating system
It is made up of the medium heating installation, pump units, pipes and suitable temperature control. (Two sets, one on the right, the other on the left)
Power: 24kw×2
2.6 Bridge crane for the mixing head
The crane comprises the frame, two-dimension (in X and Y directions) mobile trolley and spring balancer in Z direction.
2.7 Anti-skid platform
To be put on the sides of left and right worktable supporters and under the mobile crane for mixing head movement. (Required while operating on the worktables)
2.8 Electric control system
Adopting central control by a panel, the system is equipped with fitting press buttons, relays, temperature control instrument, etc..

4) High-pressure PU foaming machine
Hi-pressure PU foaming machine and installation for pre-storing materials
Tank assembly:
Producing tank: Two 300L jacketed tanks with insulation layer on the outside, maximum allowable pressure 0.4MPa. Each tank is with a 0.75kw agitator assembly and the safety valve, pressure-reducing valve, pressure gauge, three-position liquid-level control switch and fitting valves and pipes.
Preparatory tank: Two 2000L jacketed tanks with insulation layer on the outside, maximum allowable pressure 0.1MPa. Each tank is with an 1.5kw agitator assembly and the safety valve, pressure-reducing valve, pressure gauge, magnetic liquid-level indicator, fitting valves and pipes as well as the ladder, platform and fence rail.
Two pipe-type heat exchangers with working area of 1.8m².
Temperature control system with a 18000kcal. water-chiller, a 12kw heater, 5 sets of digital tempeatuare control instruments, a water tank, a water pump and hydraulic solenoid valve.
Automatic material-supplementing installation: two material-loading tanks included; material loading done either in an automatic or a manual way.
Material filtration part includes two wire-type filters.
Pump assembly:
Two hi-pressure flowrate-variable plunger pumps: 3000g/s throughput (max) when mixing ratio is 1:1 ; nominal pressure at 25Mpa; motor power being 11kw×2, revolution at 1450r/min; with sensors and alarm to limit maximum and minimum pressure.
Flowrate sensor: instantaneous flowrate indication.
An switcher between high pressure and low pressure is equipped.
Two magnetic-driving connectors to prevent material’s dripping.
Hi-pressure mixing head:
One hi-pressure mixing head is equipped, co-jetting pressure adjustable.
Cleaning installation:
One cleaner is fit with one 25L stainless steel tank with the air-blowing valve, hydraulic cleaning valve, fitting pipes, electromagnetic valve, safety valves, etc.
Hydraulic control system:
One hydraulic station; one gear pump; motor power at 5.5kw; the fitting filter, accumulator, pressure gauge, pipes, valves like overflowing valve, check valve, direction-changing valve and distributor valve are included.
Electrical control:
One control cabinet, on which pressure, temperature, flowrate, alarm and digital display are given.
One SIMENS Model S7-200 PLC with a 8″TAIDA contact screen is equipped.

Cut to Length Line

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0.5-3.0mm Cut to Length Line

Processing material：cold-rolled-steel,Colour-coating steel coll,Tinplate,Stainless steel
Sheet thickness：0.5-3.0mm
Line speed：0-100m/mm
Lnnerdiam eter of coil：￠508mm、￠610mm
Weight of coil：≤20t
Length of cut sheet：500-4000mm
Tolerance of cut sheet ：length≤±0.5mm
Cross corner≤±0.6mm
Stack loading capacity：≤5t


Cut-to-length lines with high-accuracy and high-speed
The Cut-to length lines have been proved quite successful with high-accuracy and cost -effective mainly due to the appropriate configurations such as:servo positioning svstem PLC User-friendly HMI,automated shearing and stacking,etc.

2-10mm Slitting Line

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a. Material Strength：δb≤510Mpa
b. Material Thickness：3—10mm
c. Material width：1250 Max
d. Coil inner diameter：φ600-φ760mm
e. Coil outer diameter: φ2000mm Max
f.  Coil weight: 25TMax
g.  Slitting blade diameter: φ260 material: 40Cr
h.  Size of slitting blade: φ260Xφ460X20
i    Material of the slitting blade: 9SiCr
j. Hardness of the slitting blade: HRC58°-60°
k. Waste recoiler diameter: φ420
L. Recoiler diameter: φ610
M. Max slitting coiler strip: 10mm  5 strip    Material Strength: δb≤510Mpa

Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine

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Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine

Main Features of Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine:

Suhang Pre-punching & pre-cutting C/Z Purlin Roll Forming Machine is fully-automatically controlled by PLC. Compared with other type C/Z purlin machine, it’s reliable for running steadily, punching hole in a highly precision, high output and inerratic and smooth surface of the notch.


Producing Process Sketch of Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine: more video, you can check one our youtube http://youtu.be/ME8UHzR9c0o



Technological Process of Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine:
Uncoiling—Feeding—Leveling—Pre-punching &Pre-cutting—Roll forming—Products collecting


Main Technical Specifications of Pre-punching / Pre-cutting C/Z Purlin Roll Forming Machine:

Number	Items	Unit\Type	RF-CP-1	RF-ZP-1
1	Purlin specification	mm	80-300	100-300
2	Steel Thickness	mm	2.0-3.0	2.0-3.0
3	Forming Speed	m/min	10-15	10-15
4	Roller stands	stand	18	20
5	Material of roller		45# steel, coated with chrome	45# steel, coated with chrome
6	Main Motor Power	Kw	15	18
7	Hydraulic Power	Kw	11	11
8	Hydraulic pressure Mpa	Mpa	20	20
9	Power Supply		380V, 50HZ,3 phase	380V, 50HZ,3 phase
10	Tolerance	mm	1.5	1.5
11	Material of cutting		Cr12	Cr12
12	Control system		PLC with touch screen	PLC with touch screen
13	Machine net weight	T	14	15

Close Deck Floor Roll Forming Machine

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Item NO	Description	Unit\Type	RF-DP
1	Steel Thickness	mm	0.75-1.2mm
2	Forming Speed	m/min	0-12
3	Raw material weight	mm	1000
4	Roller stands	stand	36
5	Roller Material		45# steel
6	Shaft diameter and materail		Ф90, 45# steel with quenching HB240°
7	Main Motor Power	Kw	15Kw*2
8	Hydraulic cutting Power	Kw	5.5
9	Hydraulic pressure	Mpa	12
10	Power Supply		380V, 50HZ,3 phase
11	Tolerance	mm	1.5
12	Material of cutting		Cr12
13	Control system		PLC with touch screen

PU Shutter Door Forming Line

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1	Style	roller shutter machine
2	Machine dimension (mm)	7500*900*1400
3	Total wight (Kg)	6500
4	Forming steps	17
5	Forming speed (m/min)	Approx.10
6	Hydraulic station power(Kw)	13
7	Diameter of shaft (mm)	45
8	Electric condition	380V/3Phase/ 50HZ
9	Power for hydraulic decoiler(Kw)	2.5 and 3
10	Decoiler max capacity (Kgs)	5000
11	Control system	PLC
12	Raw material thickness (mm)	0.5-1.2
13	Effective width(mm)	80
14	Material width(mm)	125
15	Main application	roll shutter door
16	Serial number	G2011007

PU(Polyurethane) Continuous Sandwich Panel Production Line

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Continuous PU(Polyurethane) Sandwich Panel Production Line

Main Features of Discontinuous PU(Polyurethane) Sandwich Panel Production Line:
1.The SP-PU-C/M Colored Steel Sandwich Panel Production Line mainly consists of the two sets of Uncoiler, Steel Panel Transverse Cutting Machine, Steel Panel Surface PVC Film covering device, Roll forming machine (3 sets) and Platform (up and down), Pre-heating room, PU injecting section for foaming, Panel automatically cutting system and Cooling system conveyer, Automatic stacking machine;
2. Foaming and the maturing double belt machine includes hydraulic pressure control system (24 meters length) and 4 sets side nylon seal blocks to make wall panel and roof panel;
3.Using heated air recycle oven, the temperature of PU foaming and solidification strictly controlled.
4.Production capacity of this production line: 3-8m/min.
Panel width: 800-1000mm, panel thickness: 30-150mm.
Total power: about 150kw, working pressure on pouring foam: 150-200bar (high pressure foaming);
5.Valid length of double belt conveyer: 24m. 

Angle roll forming machine

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Ridge Capping machine

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Octagonal pipe rolling machine

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Octagon pipe forming machine Coil width:0.6-1.2mm Forming steps:22steps Main motor power：7.5KW Size：SH-40,SH-60, SH-70

Racking Shelf machine

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Deck floor machine

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CONTACT US

Add: No 168, Lihu Ave, Binhu district,
           Wuxi,Jiangsu Province,China.
Tel:+86-510-85135580
          +86-13606193016
Fax:+86-510-85130480
Skype:wqh543225737
E-Mail: sales@suhangmachine.com
MSN:suhangmachinery@hotmail.com

Glazed Tile Roll Forming Machine

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Glazed Steel Tile Roll Forming Machine, Video you check our Youtube

Main Features of Glazed Steel Tile Roll Forming Machine:
Suhang Glazed tile roll forming machine can provide various tile with steady and polish surface, which are used to construct curvaceous roofs. This highly accurate machine series adapted with PLC and adjustable node length more than 120mm. 

Producing Process Sketch of Glazed Steel Tile Roll Forming Machine:

Technological Process of Glazed Steel Tile Roll Forming Machine:

Uncoiling—Feedingwithguide—Roll forming—laminating—Cutting—Products collecting

Main Technical Specifications of Glazed Steel Tile Roll Forming Machine:

Number	Items	Unit\Type	RF-GT
1	Steel Thickness	mm	0.3-0.8
2	Forming Speed	m/min	8-12
3	Roller stands	stand	16
4	Roller Material		45# steel, coated with chrome
5	Main Motor Power	Kw	5.5
6	Hydraulic cutting Power	Kw	4
7	Hydraulic pressure	Mpa	10-12
8	Power Supply		380V, 50HZ,3 phase
9	Tolerance	mm	1.5
10	Material of cutting		Cr12
11	Control system		PLC with touch screen
12	Machine net weight	T	12

 

CONTACT US

Add: No 168, Lihu Ave, Binhu district,
           Wuxi,Jiangsu Province,China.
Tel:+86-510-85135580
          +86-13606193016
Fax:+86-510-85130480
Skype:wqh543225737
E-Mail: sales@suhangmachine.com
MSN:suhangmachinery@hotmail.com

PU Shutter Door Forming Line

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1	Style	roller shutter machine
2	Machine dimension (mm)	7500*900*1400
3	Total wight (Kg)	6500
4	Forming steps	17
5	Forming speed (m/min)	Approx.10
6	Hydraulic station power(Kw)	13
7	Diameter of shaft (mm)	45
8	Electric condition	380V/3Phase/ 50HZ
9	Power for hydraulic decoiler(Kw)	2.5 and 3
10	Decoiler max capacity (Kgs)	5000
11	Control system	PLC
12	Raw material thickness (mm)	0.5-1.2
13	Effective width(mm)	80
14	Material width(mm)	125
15	Main application	roll shutter door
16	Serial number	G2011007 CONTACT US Add: No 168, Lihu Ave, Binhu district,            Wuxi,Jiangsu Province,China. Tel:+86-510-85135580           +86-13606193016 Fax:+86-510-85130480 Skype:wqh543225737 E-Mail: sales@suhangmachine.com MSN:suhangmachinery@hotmail.com

2-10mm Slitting Line

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a. Material Strength：δb≤510Mpa
b. Material Thickness：3—10mm
c. Material width：1250 Max
d. Coil inner diameter：φ600-φ760mm
e. Coil outer diameter: φ2000mm Max
f.  Coil weight: 25TMax
g.  Slitting blade diameter: φ260 material: 40Cr
h.  Size of slitting blade: φ260Xφ460X20
i    Material of the slitting blade: 9SiCr
j. Hardness of the slitting blade: HRC58°-60°
k. Waste recoiler diameter: φ420
L. Recoiler diameter: φ610
M. Max slitting coiler strip: 10mm  5 strip    Material Strength: δb≤510Mpa

Roof Crimping Cruving Machine

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Technological process

Profile

B. Technical Data
 1．Die--------1 unit
 2．Mould bases------ 1 unit
 3．Hydraulic pressure station------1set
 4．Oil cylinder-----1 unit
 5．Automatic bending
 6．Automatic feeding
 7．PLC -----1 unitSiemens
 8.  Motor -----1 unitSiemens
 9.  Holding part -----1 unit
10．Weight：2.5T
11．Mold core -----1 set
12．Size of the machine: 2000mm*2000mm*1800mm
13.  3m out table
14. Thickness:0.3-0.8mm

Octagonal pipe rolling machine

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Octagon pipe forming machine Coil width:0.6-1.2mm Forming steps:22steps Main motor power：7.5KW Size：SH-40,SH-60, SH-70