2-10mm Slitting Line

a. Material Strength：δb≤510Mpa
b. Material Thickness：3—10mm
c. Material width：1250 Max
d. Coil inner diameter：φ600-φ760mm
e. Coil outer diameter: φ2000mm Max
f.  Coil weight: 25TMax
g.  Slitting blade diameter: φ260 material: 40Cr
h.  Size of slitting blade: φ260Xφ460X20
i    Material of the slitting blade: 9SiCr
j. Hardness of the slitting blade: HRC58°-60°
k. Waste recoiler diameter: φ420
L. Recoiler diameter: φ610
M. Max slitting coiler strip: 10mm  5 strip    Material Strength: δb≤510Mpa

0.3—3.2mm Slitting Line

I.        Technical parameter: For Video you can check our Youtube
1)            Processible coil plate: cold rolling steel, stainless coil plate, colored   
coil plate, acid picking coil plate (b≤450Mpa;s≤260Mpa).
2)            Thickness of coil plate:         0.3—3.2mm
3)            Width of coil plate:            800—1600mm
4)            Coil plate I.D:                φ420—φ508—φ610mm
5)            Coil plate O.D:                ≤φ2100mm
6)            Weight of coil plate:            30T
7)            Finished products coil I.D:        φ508mm
8)            Finished products coil O.D:        ≤φ1800mm
9)            Max weight of finished products coil:≤15T
10)        Operation speed :                0—120m/min
11)        Width precision of slitting and dividing:
±0.05mm(plate thickness:0.5-1.0mm)
±0.1mm(plate thickness: 1.1-2.0mm)
±0.15mm(plate thicking:2.1-3.0mm)
12)        Precision of dividing straight line:   0.2mm/min
13)        Slitting burr:                    ≤0.05mm
14)        Min width of slitting:             35mm
15)        Slitting No.:          20pcs(for 3mm plate, ≤13 strips)
16)        Width range of scrap:             3—15mm
17)        Scrap amount:                   2pcs
18)        Max weight of scrap:             ≤150kg/coil 
19)        Total power of motor:             about280KW
20)        Total weight:                    about 45T
21)        Standard height:                  960mm

0.3-1.5mm Slitting Line

 ZJX-0.4~1.5 X 1300 Simple Slitting Line

Technical parameter

1.           Material of processible coiled plate: apply for carbon steel plate
δb≤450Mpa;
2.        Thickness of coiled plate: δ=0.4—1.5mm;
3.           Width of coiled plate:slitting1300mm;
4.           Precision of slitting : width tolerance:±0.02mm;
5.           Slitting speed:0—40m/min ;
6.           Loading capacity of uncoiler machine(feeding machine):6T;
7.           Coil I.D: ф450-510mmmm;
8.           Coil O.D: 900-1000mm;
9.           Knife pivot diameter of slitting: ф120mm; material 40Cr;
10.       Slitting  blade: ф120×ф220×15; 10pcs
11.       Material of slitting blade: 9CrSi;
12.       Hardness of blade:HRC58°—60°;
13.       Recoiler I.D:ф508mm;
14.       Power: 380V three-phase electricity 50Hz;

II.      Composed Devices
1.           Discharging machine                   loading capacity of :6T
This is composed of bottom stand, frame, conical discharging tray, manual pushing machine, etc. 
2.           Guiding (peer to peer) device
This is composed of worktable frame, guiding pole, adjustment device, moveable plane plate, etc.
3.           Slitting machine
Power part: This is composed of power-stand, 400decelerator, motor:15KW, gear distributing case, coupler, spindle, connecting-cover, etc.
Host machine: This is composed of bottom-stand, fixed torii,, knife pivot(φ120mm, 2pcs), knife pivot lifting and pressing down adjustment device, accompany of  blade, separating cover, rubber band.
4.           Waste selvage device
This is composed of frame, waste selvage axle, waste selvage tray, friction wheel, accompany of strap wheel,strap
5.           Damping device for preliminary dividing& pressing
This is composed of frame, preliminary dividing axe, torii, pressing axe,  damping device, lifting and pressing device for pressing axe, pressing frame, dividing axe, accompany of dividing slice, separating cover, etc.
6.           Recoiler
This is composed of frame, big bearing-stand, recoiling axle, recoiling expansion device, expansion recoiling plate, moveable supporting arm, accompany of deceleratorJZQ650, speed adjustable motor: 37KW, etc.
7.           Electric operation system
The main components & damageable component in electronic equipments is accordance with GB stipulation;

Discontinuous PU Sandwich Panel Line

Technical parameters of equipments

1. Main technical parameters for the seperate machines in SP-Z-LOCK line
       overall power equipment：32-100 kw
       size of the line：overall length of the line is 45000mm，overall width of the line is 4500mm(max)，overall height of the line is 2200mm
         overall weight of the line：22～50t

2 Double layer roll forming machine RF-1250 
type of forming：Two layer forming
stands of forming：14 stands bottom layer
                 12 stands top layer
roller diameter：¢72mm、¢80mm
material of roller：45 steel heat treatment
thickness of chromic plating of roller surface：0.05～0.06mm
speed of forming：0～6.0m/min  synchronies with panel machine
type of synchronies：Electrical synchronies
driven power：   3.0 kW
installation instruction：Two parts
size of forming machine：11000×2200×2200mm
weight of forming machine：～12 t


3)  2 in &2 out press machine

A. Equipment used
1. One “2+2” multi-layer laminator for “6×1.2m” panels
2. One set of PU foaming machine and installation for pre-storing materials
B. Operating principle
The multi-layered laminator is consisted of the press and the rail stands.Two worktables are to move into the press and the other two stay on rail stands. Initially, put the top and the bottom facing sheets inside of mould frames and then do the necessary sealing work. After that, feed the worktables into the press. When worktables inside the press moves out orderly, the other two feed in at the same time. Upon the finish of feeding, the press will close and slant at a angle, waiting for the injection PU raw materials from the PU mixing head into different panels. Meanwhile materials start foaming and curing. At this time, mould frames on worktables moved out can be opened and the finished products can be unloaded to get ready for next production cycle.
C. Contituents of equipment
a. One “2+2” multi-layer laminator for “6×1.2m” panels
The laminator is used to make sandwich panels with the max. lenth of 6m, max. width of 1.2m and the thickness from 50～150mm.
1. Main technical parameters
Thickness of a panel             50~150mm
Max bearing force               0.2Mpa/cm²
Moving speed of worktable        20m/min
Pressing speed                  10~30mm/s
Working temperature of worktable   0~50℃
Angle that press can slant          0~8°
2. Constituents of equipment
It is consisted of the main machine, hydraulic driving system, worktables, worktable supporters, worktable-heating system, bridge crane for mixing head, antiskid platform and electrical control system.
2.1 Main machine
To be made up of the frame, chassis, slanting mechanism, rails and adjustable beam.
2.2 Hydraulic driving system
The system includes the hydraulic station, 10 oil cylinders (8 for vertical movement and 2 for slanting use), three sets of oil pumps (one for vertical movement, another for slanting use and the other for sustaining pressure) as well as suitable hi-pressure oil hoses and valves.
Power: 11kw
2.3 Worktable
Size: 6.4m×1.4m×60mm (Length×Width×Thickness)
Worktables are made of extruded aluminum alloy.
Five worktables (one is fixed), auto-feeding mechanism and mould locators are provided.
Power: 0.55kw×8
2.4 Worktable supporters
Including the supporters and rails. (To be put on the left and right sides of the main machine)
2.5 Worktable heating system
It is made up of the medium heating installation, pump units, pipes and suitable temperature control. (Two sets, one on the right, the other on the left)
Power: 24kw×2
2.6 Bridge crane for the mixing head
The crane comprises the frame, two-dimension (in X and Y directions) mobile trolley and spring balancer in Z direction.
2.7 Anti-skid platform
To be put on the sides of left and right worktable supporters and under the mobile crane for mixing head movement. (Required while operating on the worktables)
2.8 Electric control system
Adopting central control by a panel, the system is equipped with fitting press buttons, relays, temperature control instrument, etc..

4) High-pressure PU foaming machine
Hi-pressure PU foaming machine and installation for pre-storing materials
Tank assembly:
Producing tank: Two 300L jacketed tanks with insulation layer on the outside, maximum allowable pressure 0.4MPa. Each tank is with a 0.75kw agitator assembly and the safety valve, pressure-reducing valve, pressure gauge, three-position liquid-level control switch and fitting valves and pipes.
Preparatory tank: Two 2000L jacketed tanks with insulation layer on the outside, maximum allowable pressure 0.1MPa. Each tank is with an 1.5kw agitator assembly and the safety valve, pressure-reducing valve, pressure gauge, magnetic liquid-level indicator, fitting valves and pipes as well as the ladder, platform and fence rail.
Two pipe-type heat exchangers with working area of 1.8m².
Temperature control system with a 18000kcal. water-chiller, a 12kw heater, 5 sets of digital tempeatuare control instruments, a water tank, a water pump and hydraulic solenoid valve.
Automatic material-supplementing installation: two material-loading tanks included; material loading done either in an automatic or a manual way.
Material filtration part includes two wire-type filters.
Pump assembly:
Two hi-pressure flowrate-variable plunger pumps: 3000g/s throughput (max) when mixing ratio is 1:1 ; nominal pressure at 25Mpa; motor power being 11kw×2, revolution at 1450r/min; with sensors and alarm to limit maximum and minimum pressure.
Flowrate sensor: instantaneous flowrate indication.
An switcher between high pressure and low pressure is equipped.
Two magnetic-driving connectors to prevent material’s dripping.
Hi-pressure mixing head:
One hi-pressure mixing head is equipped, co-jetting pressure adjustable.
Cleaning installation:
One cleaner is fit with one 25L stainless steel tank with the air-blowing valve, hydraulic cleaning valve, fitting pipes, electromagnetic valve, safety valves, etc.
Hydraulic control system:
One hydraulic station; one gear pump; motor power at 5.5kw; the fitting filter, accumulator, pressure gauge, pipes, valves like overflowing valve, check valve, direction-changing valve and distributor valve are included.
Electrical control:
One control cabinet, on which pressure, temperature, flowrate, alarm and digital display are given.
One SIMENS Model S7-200 PLC with a 8″TAIDA contact screen is equipped.

PU(Polyurethane) Foaming Machine

PU(Polyurethane) Foaming Machine
Main Features of PU(Polyurethane) foaming:
The High Pressure PU Foaming Machines can be customized to meet your budget and requirement by the flexible configuration base on your production. The machines are equipped with a series of control systems able to guarantee the correct functioning in all conditions of use.
The machine has automatic cleaning mixing head for components mixing with quantitative injection, which cleans automatically the remaining in the body, and no cleaning agent is needed. The high pressure machines are available with 3~4 CBMS higher capacities than the low pressure machines. The lifespan of the mixing head is ≥ 30 million times.
Features: digital meter display, high precision mixing uniformity and repeatability, special design of the feeding tank and mixing head, computer numeric control system, high precision in the control of the temperature of the components

PU Sandwich Panel Production Line

PU(Polyurethane) Continuous Sandwich Panel Production Line

Continuous PU(Polyurethane) Sandwich Panel Production Line

Main Features of Discontinuous PU(Polyurethane) Sandwich Panel Production Line:
1.The SP-PU-C/M Colored Steel Sandwich Panel Production Line mainly consists of the two sets of Uncoiler, Steel Panel Transverse Cutting Machine, Steel Panel Surface PVC Film covering device, Roll forming machine (3 sets) and Platform (up and down), Pre-heating room, PU injecting section for foaming, Panel automatically cutting system and Cooling system conveyer, Automatic stacking machine;
2. Foaming and the maturing double belt machine includes hydraulic pressure control system (24 meters length) and 4 sets side nylon seal blocks to make wall panel and roof panel;
3.Using heated air recycle oven, the temperature of PU foaming and solidification strictly controlled.
4.Production capacity of this production line: 3-8m/min.
Panel width: 800-1000mm, panel thickness: 30-150mm.
Total power: about 150kw, working pressure on pouring foam: 150-200bar (high pressure foaming);
5.Valid length of double belt conveyer: 24m. 

PU Shutter Door Forming Line

1	Style	roller shutter machine
2	Machine dimension (mm)	7500*900*1400
3	Total wight (Kg)	6500
4	Forming steps	17
5	Forming speed (m/min)	Approx.10
6	Hydraulic station power(Kw)	13
7	Diameter of shaft (mm)	45
8	Electric condition	380V/3Phase/ 50HZ
9	Power for hydraulic decoiler(Kw)	2.5 and 3
10	Decoiler max capacity (Kgs)	5000
11	Control system	PLC
12	Raw material thickness (mm)	0.5-1.2
13	Effective width(mm)	80
14	Material width(mm)	125
15	Main application	roll shutter door
16	Serial number	G2011007

Door Frame Roll Forming Machine

Main Technical Specifications of Roll Forming Machine for Door Frame,

Number	Items	Unit\Type	RF-DF
1	Steel Thickness	mm	0.6-1.8
2	Forming Speed	m/min	8-12
3	Roller stands	stand	18
4	Roller Material		45# steel, coated with chrome
5	Main Motor Power	Kw	11
6	Hydraulic cutting Power	Kw	4
7	Hydraulic pressure	Mpa	10
8	Power Supply		380V, 50HZ,3 phase
9	Tolerance	mm	1.5
10	Material of cutting		Cr12
11	Control system		PLC with touch screen
12	Machine net weight	T	8

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Close Deck Floor Roll Forming Machine

Item NO	Description	Unit\Type	RF-DP
1	Steel Thickness	mm	0.75-1.2mm
2	Forming Speed	m/min	0-12
3	Raw material weight	mm	1000
4	Roller stands	stand	36
5	Roller Material		45# steel
6	Shaft diameter and materail		Ф90, 45# steel with quenching HB240°
7	Main Motor Power	Kw	15Kw*2
8	Hydraulic cutting Power	Kw	5.5
9	Hydraulic pressure	Mpa	12
10	Power Supply		380V, 50HZ,3 phase
11	Tolerance	mm	1.5
12	Material of cutting		Cr12
13	Control system		PLC with touch screen

Door Rail Roll Formig Machine

Technological Process: For Video, you can check our Youtube

Uncoiling—Feeding&Leveling——Roll forming—Cutting—Products collecting

Main Technical Specifications of Roll Forming Machine for Door Frame:

Number	Items	Unit\Type	RF-DF
1	Steel Thickness	mm	0.6-1.8
2	Forming Speed	m/min	8-12
3	Roller stands	stand	18
4	Roller Material		45# steel, coated with chrome
5	Main Motor Power	Kw	11
6	Hydraulic cutting Power	Kw	4
7	Hydraulic pressure	Mpa	10
8	Power Supply		380V, 50HZ,3 phase
9	Tolerance	mm	1.5
10	Material of cutting		Cr12
11	Control system		PLC with touch screen
12	Machine net weight	T	8

No Girder Roll Forming Machine

No Girder Roll Forming Machine

 

Main Features

Wuxi Suhang No Girder Roll Forming Machine can form metal ridge which is mostly used with colorful roofing tile sheets. After roll formed by this machine, the surface will be smooth and beautiful without any scratch on surface.

Welcome both national and international customers to contact us for more information.

Guard Railway Forming Machine

 

Technological Process

Uncoiling—Feeding&guide—Punching—Roll forming—Cutting—Products

Number	Items	Unit\Type	RF-RC
1	Steel Thickness	mm	2-4
2	Forming Speed	m/min	8-12
3	Roller stands	stand	16
4	Roller Material		45# steel, coated with chrome
5	Main Motor Power	Kw	55
6	Hydraulic cutting Power	Kw	7.5
7	Hydraulic pressure	Mpa	12
8	Power Supply		380V, 50HZ,3 phase
9	Tolerance	mm	1.5
10	Material of cutting		Cr12
11	Control system		PLC with touch screen
12	Machine net weight	T	20